About Russell Carr

How A Sales Guy Transformed Into An Environmental, Health & Safety Expert & Advocate For Small Businesses I've spent my entire 30+ year career working within the manufacturing and “industrial services” sectors. The first 15 years of my career focused on sales of hazardous materials related products and services to the manufacturing sector, then for the last 16+ years transitioned into entrepreneurship, founding 3 small industrial services related contracting businesses. As you’ll see below, running these companies eventually lead me to found yet a 4th business, but more on that in a minute…. Here’s a brief description of the first 3 companies: Berg Environmental Services, Inc.: hazardous waste disposal & transportation services, founded in August of 2003 3rd party wind energy operations & maintenance services provider to utility scale wind farms throughout the US, founded in September 2007 3rd party oil & gas exploration & production services provider, founded in August of 2011 Each of these companies operated in extremely dangerous working conditions and exposed my employees to a wide range of serious health & safety hazards on a daily basis. To complicate matters, 2 of the companies also exposed the environment to significant potential harm. In other words, I learned very early the critical importance of managing environmental, health and safety issues so as to ensure the safety of our employees and the environment, as well as minimizing related risks. But I also learned how incredibly difficult and challenging this endeavor can be due to the wide range of complicated and continually changing environmental, health and safety rules and regulations that impacted the companies. To summarize the challenges: First I had to determine which regulations applied to each company, then I had to build compliance programs to meet those regulations, and finally I had to ensure that the programs were being managed and followed by our staff on a daily basis. All while trying to run and grow 3 profitable businesses…. It was overwhelming and I always struggled to keep up. To make matters worse, throughout this time I also witnessed the devastating price that companies, management and ownership can pay for failing to manage EHS compliance. This included seeing one of my hazardous waste management clients get sent to jail over environmental issues, another client’s management team threatened with jail time, a direct competitor get fined $378,000 by OSHA fine after an employee was nearly killed, and many others face major fines and penalties. Full disclosure, one of my companies got fined by OSHA at one point, & another was cited by TCEQ, so I know how it feels. In summary, I learned first hand how incredibly difficult it is for small companies to manage EHS compliance due to a common lack of the critical expertise, time and resources that are needed to keep up, and how this situation then ends up exposing them to these potentially catastrophic risks that can literally destroy lives and businesses. This later inspired me to found my 4th company, Berg Compliance Solutions in 2012, which is dedicated to helping other small businesses, and business owners, to manage EHS compliance and risk. Education BA, Philosophy, University of Colorado, Boulder, December, 1990. Summary of Professional Experience & Qualifications: 30+ years serving the manufacturing & industrial services sectors 30+ years of sales and marketing experience 16+ years as small business owner & entrepreneur: Founded and operated 4 small businesses since 2003. Environmental, Health & Safety Compliance & Program Related: 19 plus years of hazardous waste management including EPA, TCEQ & RCRA regulations 8 years of DOT/FMCSA compliance experience, including hazardous materials transportation 8 years of combined experience implementing and managing OSHA health and safety compliance programs for 2 high risk energy services businesses Successfully implemented and gained ISO 9001 Quality Management Certification and OHSAS 18001 (Occupational Health & Safety Advisory Service) Certification for wind energy maintenance business. Regulatory Enforcement Related Experience: Served as expert witness in criminal environmental compliance enforcement cases Superfund-CERCLA OSHA enforcement inspections, investigations and resolution in following industries: industrial services, manufacturing & construction. TCEQ enforcement inspections, investigations and resolution in manufacturing.

Effective OSHA Inspection Management

Many high hazard industries such as manufacturing and construction, especially small ones, are unaware of the potential risks related to OSHA fines and penalties. For example, did you know that OSHA increased fines by 78% on 8/1/16? These increases raised the maximum fines for “Serious” Violations (the most common type) from $7,000 to $12,476, and “Willful” and “Repeats” from $70.000 to $124,709 each.  Non compliant companies routinely receive fines that can run into the $tens or even $hundreds of thousands of [...]

By |2021-10-21T22:20:14-05:00October 10th, 2017|OSHA Health & Safety, OSHA Texas Laws & Regulations, Safety Training, Texas OSHA Compliance|Comments Off on Effective OSHA Inspection Management

How We’re Tackling The “Skills Gap” Problem

The Skills Gap Problem Defined US manufacturers continue to struggle with the “Skills Gap,” a.k.a the “Talent Gap” problem. Although definitions vary, the problem boils down to the fact that manufacturing jobs continue to get more technical and complicated , while the majority of available job applicants simply lack the skills and experience needed to fill those positions. The situation is only getting worse and has put a major strain on manufacturers who can’t grow or fill orders due to [...]

By |2022-03-21T13:03:54-05:00July 27th, 2017|Good To Know|Comments Off on How We’re Tackling The “Skills Gap” Problem

How I “Met” OSHA and Why It Launched a New Business

It was January of 2009 and I was attending a health and safety conference in San Diego, CA for the wind energy industry.  I had started a small wind energy operations and maintenance services business in 2007, which rapidly grew from a few employees to over 40 in that first 2 years of operation.  From the beginning I was determined to make safety a priority, but didn’t really understand what that meant.  What I did know was that my employees [...]

By |2022-03-21T13:00:45-05:00July 3rd, 2017|OSHA Texas Laws & Regulations, Safety Training, Texas OSHA Compliance|Comments Off on How I “Met” OSHA and Why It Launched a New Business

Texas Surface Coating PBR Preparation

Surface Coating Permit By Rule-PBR in Texas Many Texas manufacturers are unaware of environmental regulations that require companies to seek "authorizations" from TCEQ for emitting air pollutants for their painting and coating processes. Texas Commission on Environmental Quality has a very specific air authorization for this activity: "Surface Coating, 106.433"  This authorization is a "PBR" or Permit by Rule.  In order to meet the requirements of this regulation, companies must take inventory of all associated paints and/or coatings and track their usage and emissions to [...]

By |2022-03-21T12:55:51-05:00June 6th, 2017|State & Local Regulation, Texas Environmental Regulations, Texas Hazardous Materials Regulations|Comments Off on Texas Surface Coating PBR Preparation

Hazardous Waste Regulations in Texas – Generator Status

Summary of TCEQ's Industrial and Hazardous Waste “Generator Status” Rules & Regulations Once a company completes the waste determination process, the next step is determine its “Generator Status.” Generator status will ultimately determine the level of hazardous waste management regulations that a company must manage.   How To Determine Your Generator Status? Generator status is determined by the quantity of Hazardous and/or Class 1 waste that the company generates each month.  In general, companies who generate less than 1/2 a [...]

By |2024-08-11T18:32:47-05:00June 4th, 2017|Hazardous Waste Management, Texas Environmental Regulations, Texas Hazardous Materials Regulations|Comments Off on Hazardous Waste Regulations in Texas – Generator Status

OSHA Fines Austin Area Manufacturer $459,618

Update:  Although this major OSHA fine occurred in 2017, similar fines continue to be issued to Texas manufacturers who fail to keep up with OSHA health and safety compliance. Checkout the details of this enforcement action and helpful safety compliance resources at the bottom of this blog. OSHA announced this week that they fined an Austin area manufacturer  a total of $459,918 for a long list of health and safety violations.  This is one of the largest single OSHA fines [...]

By |2022-03-21T12:51:15-05:00May 4th, 2017|Government Regulation, OSHA Texas Laws & Regulations, Safety Training, Texas OSHA Compliance|Comments Off on OSHA Fines Austin Area Manufacturer $459,618